Controlled Volume Pump Inspection and Test Plan

This content provides you with example controlled volume pump inspection and test plan. You need to modify this ITP based on your project requirements.

Controlled Volume Pump Inspection and Test Plan TaskVendorTPI InspectionClient
Controlled Volume Pump Pre-inspection meeting, when specified by PurchaserHHR
Controlled Volume Pump Mill Test ReportsHRR
Controlled Volume Pump Material identification and markingHWR
Controlled Volume Pump Execution of major repairs, when issued NCRHHR
Controlled Volume Pump RT, UT, MT or PT, when specifiedHRR
Controlled Volume Pump Heat treatment execution, if applicableHRR
Controlled Volume Pump Balancing testHWR
Controlled Volume Pump Charpy impact test, when requiredHWR
Controlled Volume Pump Hydrostatic test of casingHHR
Controlled Volume Pump Clearance check(Before/After the running test)HWR
Controlled Volume Pump Performance testHHR
Controlled Volume Pump Running test with vibration and bearing temperature measurementHWR
Controlled Volume Pump NPSH test, when NPSHA-NPSHR is less than 0.6mHHR
Controlled Volume Pump Sound level measurement during the running testHHR
Controlled Volume Pump Dismantling inspection for casing internal, sleeve type bearing after test run, when specifiedHWR
Controlled Volume Pump Shop running test for lube oil unit, when provided and when libe oil unit is not used during pump running test.HWR
Controlled Volume Pump Shop running test for lube oil unit, when provided and when lube oil unit is used during pump running test.HWR
Controlled Volume Pump Hydrostatic test for lube oil unit, when providedHWR
Controlled Volume Pump Visual and dimensional inspection for lube oil unit, when providedHWR
Controlled Volume Pump Installation of wiring and conduit (Ex proof execution if required), when providedHWR
Controlled Volume Pump Function, setting and calibration of instruments and controls, when providedHWR
Controlled Volume Pump Other test as specifiedHWR
Controlled Volume Pump Final visual inspection (including Nameplate tagging marking painting coating Auxiliary items check)HHR
Controlled Volume Pump Documentation review prior to release (Final activity of Technical Inspection)HHR
Controlled Volume Pump Pre-shipment InspectionHHR

H: Hold Point implies that relevant production activities shall not proceed until the continuation of work is permitted by Purchaser. (Notification req'd)

W: Witness point implies that Purchaser intends to witness the designated inspection feature. If Purchaser decides not to witness the relevant feature, production can proceed without permission of Purchaser. (Notification req'd)

S: Witness, but spot check basis. Initial operation will be witness point and subsequent operation will be witnessed at discretion of Purchaser considering the results of previous inspection. (Random Inspection : Notification not required)

R: Review inspection & test records (Notification not req'd)

General Note :

1) Controlled Volume Witness / hold point by Code Inspector, when applied by Code Stamp / Local Regulation, is to comply with its requirements and to specify in Vendor's ITP.

2) Type of Inspection by Controlled Volume Purchaser may be changed according to equipment criticality and vendor QC evaluation at job stage.

3) When requested in the requisition, detailed Controlled Volume ITP shall be submitted by Vendor.

4) Monitoring / Observation of Controlled Volume Vendor shop daily routine works (i.e. Storage of materials & welding consumables, Adherence to approved procedures, Testing tool calibration check,Welder/NDE Operator performance & qualification, workmanship, cleanliness and etc.) shall be done by Purchaser during inspection visit.

5) Final Controlled Volume Visual Inspection/Documentation Review / Pre-Shipment Inspection may be combined within one time visit.

6) Based on Controlled Volume Supplier's quality control system and quantity of purchase order can be held or waived at the discretion of purchaser.


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