Fired Heater Inspection and Test Plan 

This website provides you with a sample Fired Heater Inspection and Test Plan. This is a draft fired heater ITP and must be modified based on your purchase order requirements.

Fired Heater Inspection and Test Plan TaskVendorTPI InspectionClient
Pre-inspection meeting, when specified by PurchaserHHH
(Furnace Coils (Wrought carbon or alloy steel pipe)---
Mill test reportsHRR
(Fittings)---
Mill test reportsHRR
(Finning and/or Studding)---
Mill test reportsHRR
Visual and dimensional inspectionHW/RR
(Shop Fabrication of Coils)---
Materials identifications and markingsHW/RR
WPS/PQR, Welders qualifications (records or welder's list)HW/RR
Weld preparation and fit-upHSR
Execution of major repairs, when issued NCRHHR
Visual and dimensional inspection prior to heat treatment, if applicableHWR
Heat treatment record reviewHRR
Non-destructive testing (RT, UT, MT and/or PT) (Review of all radiographs)HSR
Hardness measurements in final conditionHSR
Visual and dimensional inspection for pre-fabricated coil (overall) prior to hydrostatic testHWR
Hydrostatic test,when coil assembled as Harp(Not witness each coil before assembling)HHR
Surface preparation prior to painting, coating, liningHWR
Final visual inspection (including Painting (if applicable), coating, preservation, lining, picking, nameplate, tagging, marking, and Aux items like spare parts, bolts, etc.)HHR
Documentation review prior to release at local shop(Final activity of Technical Inspection)HHR
Pre-shipment InspectionHHR
(Steel Structure, Casing Panels and Stack)---
Mill test reportsHRR
Materials identifications and markingsHW/RR
WPS/PQR, Welders qualifications (records or welder's list)HRR
Weld preparation and fit-upHSR
Ultrasonic examination for strength weldsHWR
Visual and dimensional inspectionHWR
Temporary assembled inspection inclu. Pre-fabricated structure (overall)HSR
Surface preparation prior to painting, coating, liningHSR
Painting, coating, preservation, lining, pickling & passivatingHSR
(Refractory & Anchor)---
Material testing record (Material supplier's)HRR
Visual and dimensional inspectionHWR
Castable material tests (by installer)HWR
Refractory & Anchoring ProsessHSR
(Burners)---
Mill test reports (major parts)HRR
Firing test, when it is Proto-typeHWR
Firing test, when it is Conventional typeHWR
Visual and dimensional inspectionHWR
Painting, coating, preservation, lining, pickling & passivatingHSR
(Tube Supports (Cast & Plate))---
Mill test reportsHRR
Visual and dimensional inspectionHWR
Liquid penetrant examination on the critical surface (for Cast Supports)HSR
(Spring Supports)---
Mill test reports (major parts)HRR
Visual and dimensional inspectionHWR
Calibration recordsHWR
Painting, coating, preservation, lining, pickling & passivatingHSR
(Instruments)---
Calibration reportHRR
Visual and dimensional inspectionHWR
(Soot Blowers)---
Mill test reports (major parts)HRR
Rotation and/or retractable test for lanceHWR
Visual and dimensional inspectionHWR
Painting, coating, preservation, lining, pickling & passivating,if applicableHSR
(Local Panel)---
Visual and dimensional inspectionHWR
Painting, coating, preservation, lining, pickling & passivatingHSR
Function test,if applicableHHR
(Damper)---
Mill test reports (major parts)HRR
Visual and dimensional inspectionHWR
Painting, coating, preservation, lining, pickling & passivatingHSR
(IDF/FDF)---
As per Fans & Blowers ITP's---
(Air Preheater)---
As per Pressure Vessel ITP---
(General)---
Final visual inspection (including Painting (if applicable), coating, preservation, lining, picking, nameplate, tagging, marking, and Aux items like spare parts, bolts, etc.)HSR
Documentation review prior to release at local shop (Final activity of Technical Inspection)HHR
Pre-shipment InspectionHHR

H: Hold Point implies that relevant production activities shall not proceed until the continuation of work is permitted by Purchaser. (Notification req'd)

W: Witness point implies that Purchaser intends to witness the designated inspection feature. If Purchaser decides not to witness the relevant feature, production can proceed without permission of Purchaser. (Notification req'd)

S: Witness, but spot check basis. Initial operation will be witness point and subsequent operation will be witnessed at discretion of Purchaser considering the results of previous inspection. (Random Inspection : Notification not req'd)

R: Review fired heater inspection and test plan records (Notification not req'd)

General Note for Fired Heater Inspection and Test Plan:

1) Fired Heater witness/hold point by Code Inspector, when applied by Code Stamp/Local Regulation, is to comply with its requirements and to specify in Vendor's ITP.

2) Type of Inspection by Fired Heater Purchaser may be changed according to equipment criticality and vendor QC evaluation at job stage.

3) When requested in the requisition, detailed Fired Heater  ITP shall be submitted by Vendor.

4) Monitoring/Observation of Fired Heater Vendor shop daily routine works (i.e. Storage of materials & welding consumables, Adherence to approved procedures, Testing tool calibration check, Welder/NDE Operator performance &  qualification, workmanship, cleanliness and etc.) shall be done by Purchaser during inspection visit.

5) Final Fired Heater Visual Inspection/Documentation Review/Pre-Shipment Inspection may be combined within one time visit.


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