This content provides you with a draft Sample Cooler Inspection and Test Plan. You may edit this sample cooler ITP to meet your purchase order requirements.
| Sample Cooler Inspection and Test Plan Task | Vendor | TPI Inspection | Client |
|---|---|---|---|
| Mill test reports including impact test and non-destructive test, when specified | H | H | R |
| Material identification and markings | H | w | R |
| WPS/PQR, Welders qualifications (records or welder's list) | H | R | R |
| Weld preparation and fit-up, back chip inspection | H | S | R |
| Execution of major repairs, when issued NCR | H | H | R |
| Visual and dimensional inspection prior to heat treatment, when applicable | H | S | R |
| Alloy verification, when specified | H | S | R |
| Ferrite check for weld, when specified | H | S | R |
| Heat treatment record review, if applicable | H | W | R |
| Non-destructive testing (RT, UT, MT, PT when applicable) | H | S | R |
| Review of radiographs, if applicable | H | W | R |
| Refractory anchor and lining inspection, when specified | H | S | R |
| Production weld test, when required | H | W | R |
| Hardness measurements in final condition, when specified | H | W | R |
| Visual check of shell internal and coil installation | H | W | R |
| Visual and dimensional inspection during fabrication | H | W | R |
| Reinforcing pad air-soap test | H | S | R |
| Leak test for sleeve type nozzle, tube to tubesheet joint, when specified | H | H | R |
| Hydrostatic test | H | H | R |
| Other Job Requirement Inspection Record (when specified) | H | W | R |
| Surface preparation prior to painting, coating, lining | H | S | R |
| Complete draining and nitrogen filling or desiccant or volatile corrosion inhibitor treatment check | H | W | R |
| Final visual inspection (including Painting (color & thickness), coating, preservation, lining, picking, nameplate, tagging, marking, and Aux items like spare parts, bolts, etc.) | H | H | R |
| Documentation review prior to release at local shop(Final activity of Technical Inspection) | H | H | R |
| Pre-shipment Inspection | H | H | R |
H: Hold Point implies that relevant production activities shall not proceed until the continuation of work is permitted by Purchaser. (Notification req'd)
W: Witness point implies that Purchaser intends to witness the designated inspection feature. If Purchaser decides not to witness the relevant feature, production can proceed without permission of Purchaser. (Notification req'd)
S: Witness, but spot check basis. Initial operation will be witness point and subsequent operation will be witnessed at discretion of Purchaser considering the results of previous inspection. (Random Inspection : Notification not req'd)
R: Review inspection & test records (Notification not req'd)
You must review your purchase order precisely and add your sample cooler specification and requirements in above draft ITP.
As minimum you need to add construction code, acceptance criteria and verifying documents. These information must for entered for each row in above table.
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