Reactor Inspection and Test Plan

This content provides you a sample reactor inspection and test plan. You need to add/modify this reactor ITP to meet your PO requirements. You are recommended to review pressure vessel ITP article and download the pressure vessel ITP and generate your ITP to meet your specifications.

Reactor Inspection and Test Plan TaskVendorTPI InspectionClient
Reactor Pre-inspection meeting, when specified by Purchaser/OwnerHHH
Reactor Mill test reports including impact test and non-destructive test, when specifiedHW/RR
Reactor Material identification and markingsHW/RR
Reactor WPS/PQR, Welders qualifications (records or welder's list)(Note: If welder's ability is judged as doubtful, a new qualification(WQT) test will be required)HRR
Reactor Weld preparation and fit-up, back chip inspectionHSR
Reactor Execution of major repairs, when issued NCHHR
Reactor Visual and dimensional inspection prior to heat treatment, when applicableHWR
Reactor Heat treatment record review, when applicableHW/RR
Reactor Alloy verification, when specifiedHSR
Reactor Ferrite check for weld, when specifiedHSR
Reactor Non-destructive testing (RT, UT, MT, PT when applicable)HSR
Reactor Review of radiographs, when applicableHWR
Reactor Refractory anchor and lining inspection, when specifiedHSR
Reactor Production weld test, when requireHSR
Reactor Hardness measurements in final condition, when specifiedHS/RR
Reactor Visual and dimensional inspection during fabricationHSR
Reactor Reinforcing pad air-soap testHS/RR
Reactor Leak test for sleeve type nozzle, when applicableHWR
Reactor Hydrostatic testHHR
Reactor Installation of internals, when applicableHWR
Reactor Other Job Requirement Inspection Record (when specified)HWR
Reactor Surface preparation prior to painting, coating, liningHWR
Reactor Complete draining and nitrogen filling or desiccant or volatile corrosion inhibitor treatment checkHWR
Reactor Final visual inspection (including Painting (color & thickness), coating, preservation, lining, picking, nameplate, tagging, marking, and Aux items like spare parts, bolts, etc.)HHR
Reactor Documentation review prior to release at local shop(Final activity of Technical Inspection)HHR
Reactor Pre-shipment InspectionHHR

Reactor Inspection and Test Plan Points

H: Hold Point implies that relevant production activities shall not proceed until the continuation of work is permitted by Purchaser. (Notification req'd)

W: Witness point implies that Purchaser intends to witness the designated inspection feature. If Purchaser decides not to witness the relevant feature, production can proceed without permission of Purchaser. (Notification req'd)

S: Witness, but spot check basis. Initial operation will be witness point and subsequent operation will be witnessed at discretion of Purchaser considering the results of previous inspection. (Random Inspection : Notification not req'd)

R: Review inspection & test records (Notification not req'd)


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